Thermacore Series 592

With an R-value of 17.5(3.09 W/Msq) a U-value of .057 (.324 Msq/W), and one of the best overall air infiltration ratings in the industry, the Thermacore 592 Series is the most thermally efficient door system in its class.

Thermacore's steel-polyurethane-steel panel construction provides a thermal barrier that withstands extremely hot or color climates and the most demanding environmental requirements.

The 592 Series's 2" (51mm) thick, extra heavy-duty sections are available in standard sizes up to 40'2" and 32'1" (12,243mm and 9,779mm) to fit the broadest range of applications.

• Panel Thickness - 2" (51 mm)

• R-Value - 17.50 (3.09 W/Msq)

• U-Value - .057 (.324 Msq/W)

• Air Infiltration -

  • At 15 mph (24 kmph): .08 cfm (2.26 Lpm)
  • At 25 mph (40 kmph): .08 cfm (2.26 Lpm)

• Windload Design - Meets ANSI/DASMA 102-1996

• Thermal Break - PVC

• Exterior - .016" (.41 mm) Galvanized Steel

• Exterior Surface - Ribbed, Textured

• Standard Springs - 10,000 Cycle

• Maximum Width - 40'2" (12,243 mm)

• Maximum Height - 32'1" (9,779 mm)

• Exterior Color - White

• Interior Color - White

• Warranty - 10-Year Delamination

• Thermal Glazing
• High-Usage Components
• Sup-UR-Seal Jamb Weatherstrip
• Electric Operator
• Chain Hoist
• Posi-Tension Drums
• Safety Bottom Fixture
• Bottom Sensing Edge
• EPDM Rubber Header Seal
• Aluminum Sash Section Available to 22'2" (6,756 mm) Wide
• Exhaust Ports

Four-Section Pedestrian Pass Door

With an R-value of 17.50 (3.09 W/Msq) a U-value of .057 (.324 Msq/W), and one of the best overall air infiltration ratings in the industry, the Thermacore 592 Series is the most thermally efficient door system in its class that you can install. Thermacore's steel-polyurethane-steel panel construction provides a thermal barrier that withstands extremely hot or cold climates and the most demanding environmental requirements.

This 2" (51 mm) thick, extra-heavy duty door is available in standard sizes up to 40'2" and 32'1" (12,243 mm and 9,779 mm) to fit the broadest range of applications. Fabricated using Overhead Door Corporation's patented, computer-controlled manufacturing process, the 592 Series adheres to the strictest product tolerances and quality standards. The result is an exceptionally well-built door that provides the highest degree of thermal efficiency - whether you are facing Arctic-like cold, Saharan-type heat, or more temperate climactic conditions with stringent environmental demands.

Highly Engineered for High Thermal Efficiency
Thermacore's CFC-free, fully encapsulated, foamed-in place panel maintains R-value performance year round - and year in and year out. Thermal breaks between internal and external skins, PVC joint seals and tight-fitting, heavy-duty fixtures minimize air infiltration and provides one of the highest thermal efficiency ratings in the industry.

Strong, Lightweight, Attractive and Durable
Thermacore 592 doors feature .016" (.41 mm) roll-formed, hot-dipped galvanized steel exterior panels. Standard door design includes windload design conforming to ANSI/DASMA 1-2=1996. Two coats of white, baked-on, polyester paint on the ribbed, textured surface provide a handsome finish that will last for years. Our 10-year warranty against delamination means that we'll stand behind the quality of our doors at the outset and for the long haul.

Superior Field Serviceability
Thermacore's special internal construction allows hinges to be placed anywhere along the panel's length permitting customization on the job site - for fast and precise installation, repair or retrofit.

Many Options, Better Solutions
The Thermacore 592 is available in sizes up to 40'2" (12,243 mm) wide and 32'1" (9,779 mm) high. A full line of electric operators ensures precise and trouble-free motor operation in a variety of mounting options (side, center or trolley). Available options include aluminum sash section up to 22'2" (6,756 mm) widths, thermal glazing, pedestrian pass door, and jamb weatherstripping. Optional high-usage components expand the 592's versatility to high-cycle conditions, with torsion springs in 25k, 50k, 75k or 100k cycles, a solid-steel shaft to reduce fatigue and deflection, and a heavy-duty 3" (76 mm) steel track for added durability.

SnapBack Breakaway Sections
SnapBack Breakaway door sections are designed for traffic areas where sectional doors are damaged by frequent collisions with forklifts or other industrial equipment. Constructed of energy-efficient Thermacore sections, the quick release/quick reset design minimizes repair costs and facility downtime. SnapBack doors are available in a full line of door options in maximum widths of 16' and heights of 24'1".

ARCHITECTURAL SPECIFICATIONS

Part 1 General

1.01 Work Included
The doors will be Thermacore Series 592 as manufactured by Overhead Door Corporation.

1.02 Related Work
Opening preparation, miscellaneous or structural metal work, access panels, finish or field painting, field electrical wiring, wire, conduit, fuses and disconnect switches are in the Scope of Work of other divisions or trades.

1.03 Quality Assurance
In accordance with accepted quality assurance guidelines for motor-operated doors, both the Thermacore door and electric operator (optional) shall be manufactured by a single-source producer of door systems; as by Overhead Door Corporation.

Part 2 Product

2.01 Sections
Sections will be roll formed, hot-dipped, galvanized steel exterior no less than .016" (.4 mm). Sections will be manufactured by a continuous foamed-in place polyurethane lamination process resulting in a metal/foam/metal sandwich of homogenous polyurethane insulation. Exterior surface will be a ribbed, textured surface. Sections will have a thickness of 2" (51 mm) and will incorporate a PVC thermal break to prevent heat or cold conductivity.

2.02 Insulation
Insulation will be a rigid, foamed-in-place, polyurethane core free of CFCs and will be fully encapsulated in nonopermeable materials to prevent loss of thermal efficiency over time. The insulation will have an R-Value of 17.50 (3.09 W/Msq), U-value of .057 (.324 Msq/W) - calculated values based on certified test data.

2.03 Air Infiltration
All doors will be constructed with an air infiltration rating of .08 cfm per square foot of door at 15 mph (2.26 Lpm at 24 kmph) and .08 cfm per square foot of door at 25 mph (2.26 Lpm at 40 kmph). (ASTM-E-283-73)

2.04 Windload
Door will be designed to meet or exceed industry standards for wind loads (ANSI/DASMA 102-1996). Consult factory for unusual requirements.

2.05 End Stiles
End stiles will be 16-gauge steel.

2.06 Springs
Standard springs will be 10,000 cycles. (25,000, 50,000, 75,000 or 100,000-cycle springs are optional.)

2.07 Hardware
Hinges and fixtures will be galvanized steel. Full-floating, ball-bearing rollers will have hardened steel races. Roller sizes will be adequate for design requirements and limitations.

2.08 Track
Track is 2" (51 mm) standard, or 3" (76 mm) optional, and angle mounted. Bracket mounted track is an option, but not available on full vertical doors.

2.09 Lock
Lock will be interior mounted slide lock. (Optional keyed lock is available.)

2.10 Weatherstrip
Weatherstrip between sections will be dual PVC thermal break and joint seal. Bottom weatherstrip will be EPDM rubber bulb-type strip.

2.11 Finish
Finish will be two-coated baked-on polyester with a white interior and white (Industrial brown) exterior.

2.12 Operation
Operation will be by manual pull rope. (Optional chain hoist and electric operator are available.)

Part 3 Execution

3.01 Execution
Install the doors in accordance with Overhead Door Corporation instructions and standards, using an authorized Overhead Door Corporation distributor.