Thermacore Series 595

The Thermacore 595 Series offers superior thermal efficiency for heavy-duty applicaitions. The 595 Series is constructed of 20-gauge galvanized steel with a flush, textured finish. The 595 Series doors also carry a Class 26 sound transmission rating for applications where sound suppression is desirable.

• Panel Thickness - 1 5/8" (41 mm)

• R-Value - 14.86 (2.63 W/Msq)

• U-Value - .067 (.380 Msq/W)

• Air Infiltration: -

  • At 15 mph (24 kmph): .08 cfm (2.26 Lpm)
  • At 25 mph (40 kmph): .08 cfm (2.26 Lpm)

• Thermal Break - EPDM Rubber

• Windload - Meets ANSI/DASMA 102-1996

• Exterior Steel - 20-Gauge Galvanized

• Exterior Surface - Flush, Textured

• Standard Springs - 10,000 Cycle

• Sound Transmission Rating - Class 26

• Standard Maximum Width - 36'2" (11,024 mm)

• Standard Maximum Height - 24'1" (7,341 mm)

• Exterior Color - White

• Interior Color - White

• Warranty - 10-Year Delamination

• Thermal Glazing
• High-Usage Components
• Higher Windload Package
• Jamb Weatherstrip
• Electric Operator
• Chain Hoist
• Posi-Tension Drums
• Safety Bottom Fixture
• Bottom Sensing Edge
• EPDM Rubber Header Seal
• Aluminum Sash Section
• Tumbler Keyed Lock
• Exhaust Ports

click here to learn more.	Four-Section Pedestrian Pass Door

The Thermacore 595 Series features a R-value of 14.86 (2.63 W/Msq), a U-value of .067 (.380 Msq/W), and one of the best overall air infiltration ratings in the industry - as well as a Class 26 sound transmission rating. Ideal for heavy-duty applications where both thermal efficiency and sound suppression are desirable, this 1 5/8" (41 mm) thick door is available in standard sizes up to 36'2" and 24'1" (11,024 mm and 7,341 mm).

The 595 Series incorporates Thermacore's steel-polyurethane-steel panel construction, which provides a thermal barrier to withstand harsh climates and demanding environmental requirements. The result is a solid, well-built door that keeps both the weather and unwanted sound at bay.

Built With the Best Technology in the Business.
The 595 Series is manufactured using Overhead Door Corporation's proprietary, computer-controlled fabrication process. This advanced technology ensures adherence to the industry's strictest product tolerances and results in an exceptionally well-built door for outstanding thermal efficiency and long-lasting performance.

Highly Engineered for High Thermal Efficiency.
Thermacore's CFC-free, fully encapsulated, foamed-in place panel maintains R-value performance year round - and year in and year out. Thermal breaks between internal and external skins, EPDM rubber joint seals and tight-fitting, heavy-duty fixtures minimize air infiltration and provides one of the highest thermal efficiency ratings in the industry in its class.

Strong, Lightweight, Attractive and Durable.
Thermacore 595 doors feature 20-gauge, roll-formed, hot-dipped galvanized steel exterior panels for exception strength and sound suppression capabilities. Windload design conforms to ANSI/DASMA 102-1996 for usage in high-wind conditions. Two coats of white baked-on, polyester paint on a flush, textured exterior surface provide a handsome finish that will last for years. Our industry-leading 10-year warranty against delamination means that we'll stand behind the quality of our doors at the outset and for the long haul.

Superior Field Serviceability.
Thermacore's special internal construction allows hinges to be placed anywhere along the panel's length permitting customization on the job site - for fast and precise installation, repair or retrofit.

Many Options, Better Solutions.
The Thermacore 595 is available in sizes up to 36'2" (11,024 mm) wide and 24'1" (7,341 mm) high. A full line of electric operators ensures precise and trouble-free motor operation in a variety of mounting options (side, center or trolley). Available options include aluminum sash section up to 22'2" (6,756 mm) widths, thermal glazing, pedestrian pass door, and jamb weatherstripping. An optional high-usage package expands the 595's versatility to high-cycle conditions, with torsion springs in 25k, 50k, 75k or 100k cycles, a solid-steel shaft to reduce fatigue and deflection, and a heavy-duty 3" (76 mm) steel track for added durability.

Thermacore's steel-polyurethane-steel sandwich panel construction is lightweight, incredibly strong and exceptionally efficient reflecting a level of thermal performance that is available only in Overhead Door Corporation's Thermacore line.

Part 1 General

1.01 Work Included
The doors will be Thermacore Series 595 as manufactured by Overhead Door Corporation.

1.02 Related Work
Opening preparation, miscellaneous or structural metal work, access panels, finish or field painting, field electrical wiring, wire, conduit, fuses and disconnect switches are in the Scope of Work of other divisions or trades.

1.03 Quality Assurance
In accordance with accepted quality assurance guidelines for motor-operated doors, both the Thermacore door and electric operator (optional) shall be manufactured by a single-source producer of door systems; as by Overhead Door Corporation.

Part 2 Product

2.01 Sections
Section profile will be a flush, textured surface. Sections will be roll formed, hot-dipped, galvanized steel exterior no less than 20-gauge. Sections will be manufactured by a continuous foamed-in place polyurethane lamination process resulting in a metal/foam/metal sandwich of homogenous polyurethane insulation. Sections (Panels) will have a thickness of 1 5/8" (41 mm) and will incorporate an EPDM rubber thermal break to prevent heat or cold conductivity.

2.02 Insulation
Insulation will be a rigid, foamed-in-place, polyurethane core free of CFCs and will be fully encapsulated in nonpremeable materials to prevent loss of thermal efficiency over time. The insulation will have an R-value of 14.86 (2.63 W/Msq), U-value of .067 (.380 Msq/W) calculated values based on certified test data.

2.03 Air Infiltration
All doors will be constructed with an air infiltration rating of .08 cfm per square foot of door at 15 mph (2.26 Lpm at 24 kmph) and .08 cfm per square foot of door at 25 mph (2.26 Lpm at 40 kmph). (ASTM-E-283-73)

2.04 Windload
ANSI/DASMA 102-1996 standards and as required by code. Consult factory for specific requirements.

2.05 Sound Transmission
Doors will have Class 26 sound transmission.

2.06 End Stiles
End stiles will be 16-gauge steel.

2.07 Springs
Standard springs will be 10,000 cycles. (25,000, 50,000, 75,000, 100,000-cycle springs are optional.)

2.08 Hardware
Hinges and fixtures will be galvanized steel. Full-floating, ball-bearing rollers will have hardened steel races. Roller sizes will be adequate for design requirements and limitations.

2.09 Track
Track is 2" (51 mm) standard or (3" (76 mm) optional) and angle mounted. (Bracket-mounted track is an option, but not available on full vertical doors.)

2.10 Lock
Lock will be interior mounted slide lock. (Optional tumbler keyed lock is available.)

2.11 Weatherstrip
Weatherstrip between sections will be a dual PVC thermal break and joint seal. Bottom weatherstrip will be EPDM rubber bulb-type strip.

2.12 Finish
Finish will be two-coat baked-on polyester with a white interior and white exterior.

2.13 Operation
Operation will be by manual pull rope. (Optional chain hoist and electric operator are available.)

Part 3 Execution

3.01 Execution
Install the doors in accordance with Overhead Door Corporation instructions and standards, using an authorized Overhead Door Corporation distributor.